Different Applications of Industrial Chillers

 

Industrial chillers are these types of chiller machines mainly used in industrial production sites.

Within industries, due to the production processes there arise high temperatures and the machines are at high risk of overheating.

There comes industrial chillers at these production industries that use vapour compression or absorption method for transferring the heat produced inside and replaces it with cooling effect.

They are specially designed in such a way that they can cool down any kind of equipment, thus are in high demand at the industries.

Here are some of the areas or fields that make imminent use of industrial chillers:

• Plastic Industry: During the production of plastic products, the machinery tends to produce heat and chillers are at rescue cooling the machines. This cooling effect is extremely important as it saves a lot of energy and prolongs the life of production machines. They are also involved in the process of cooling the hot plastics readily produced. 

• Beverage Industry: Beverages comprises a wide range of varieties that include milk products, soft drinks, breweries etc. Beverage industry involves all these processes of pasteurizing, cooking and mixing that emits a lot of heat that must be cooled for the better performance of machinery and fine quality of the end products. 

• Printing Industry: In the printing industry, a lot of plastic rolling and friction happens that give rise to heat that definitely requires a chiller unit. They are also imperative for cooling the papers that come out of the ink drying machine. 

• Rubber Industry: Chillers are also necessary at the rubber industries for cooling the rubber mixtures and the entire rubber mills by utilizing the water temperatures. 

• Laser and Cutting Industries: In these industries it is the overheated power supply that provides laser and light requiring constant cooling in order to function efficiently and effectively. 

• Medical Industry: Medical industry has the usage of a wide range of equipment and plastic products within the hospitals. Even the MRI Scanner used to diagnose and treat different disease conditions emits a lot of heat that must be managed with the help of a medical chiller. 

All the above mentioned industries use chiller services for maximum production and saving their costs.

Chiller systems well- known for cooling the overheated production processes are indeed a necessity in each and every industry for the crucial merits it offers.

The best chiller services in UAE and other countries provide quality installation of industrial chillers at your workspace for increased productivity. 

How does Air Curtains help in Insect control?

 

Air curtains are usually known to be this cooling device that uses the compressed air as their primary source and balances the temperature within the industries and companies.

One of the significant features of air curtains is that they can effectively help in keeping the pests, flies and other malicious insects at the bay of your company door.

Dan Clark, a renowned housefly pest control expert, claims that although glue boards and ILT’s are great reactionary devices for the pests that already gained access within, an air curtain is more of a proactive approach for the problem.

These air curtains are installed above the door opening and they emit high velocity, invisible air streams that act as barriers against the flies trying to enter the building. 

These types of Pest/Insect control air curtains are mainly used in the following commercial fields of:

• Food processing plants

• Dairies 

• Bakeries

• Bottling plants

• Restaurants

• School cafeterias

• Supermarkets

• Hospitals 

• Pharma industries

These air curtains give effective results no matter of their installation vertically or horizontally, inside the doorway or outside the doorway. The most prominent need is that the whole doorway must be wholly protected against the entry of insects, a minimal amount of gap is sure to attract flies into the building. 

Installing air curtains inside or outside of the door depends on the needs and requirements of the customers as they have different functionality. Air curtains inside would be preferable in areas of heavy winter, as they help in maintaining the temperature within the building and stop the influx of cold air from the outside along with the prevention of airborne insects.

In some cases air curtains are best outside as they might be an odour within the building that has higher chances of attracting insects into the building. So in order to avoid that it is best to install the air curtains on the outside. To achieve a high level of protection of the doors and buildings one may have to use powerful air curtains of UAE or other parts of the world for longer life and enhanced performance. 

3 Basic Problems of Chiller Systems and their Possible Causes

Even after regular checkups and maintenance of chiller machines, they can face issues and degradation over the years due to the continuous workload or damages on different parts of the system.

Whenever a client calls in to report an issue of the machine, the respective hvac chiller services take immense effort in reaching down to the customer and repairing it for better performance.

There are three basic problems that are usually seen in chiller machines and here are some of the most possible reasons behind these failures.

• Chiller Machine does not power on

• One of the most common causes of a machine not turning on would be a loose contact or an improper voltage line that gets high and low at times, whereas a chiller requires a constant voltage source.

• In cases of three-phase units, an incorrect phase connection could result in this problem.

• There is a possibility of the circuit or fuse to be blown or tripped that cuts the current supply.

• It could also be a simple mistake of not noticing that the machine is in an “off” position.

• Insufficient Fluid Flow

• Constant fluctuations in the voltage can result in this issue.

• The fluid stored in the reservoir would be insufficient for a powerful flow.

• There is a high change that the process line, process valve, fluid filter etc. are pinched or blocked with dirt restricting the fluid flow.

• This issue can also arise if the process piping is too small when the requirement is higher.

• A failure of the pump. 

• Insufficient Cooling Effect

• Fluctuating voltage sources may cause this issue of inadequate cooling. 

• The air filter or the condenser could be clogged.

• The coolant fluid within the machine could be unsuitable for temperature requirements.

• The earlier heat transferring properties of the coolant fluid must have deteriorated over the years.

• There could be a refrigerant leak.

• The evaporator could be filled with ice.

These three are the most common problems seen around chiller machines that trouble the effective functioning of the system. The best chiller repairing in UAE and other parts of the world are definite in providing their qualified services in repairing and fixing all the chiller related problems for better functioning of the machine in the future.